Here’s another short video only update, I’ve been experimenting with flight phases on the quad A1. With the gait formulation as I have it now, it isn’t terribly stable, but with some coaxing videos are possible:

The moteus controller has always supported multiple turns when counting positions. It has a one-revolution magnetic encoder built in, but after turn on, it keeps track of how many turns have occurred. However, if you’ve followed previous moteus tutorials, you have probably noticed a persistent caveat that for accurate control, the position of the output shaft needs to stay within a hundred revolutions of 0.0 or so. Now, I’ll describe why that was, and what I’ve done to remove the limitation, allowing unlimited rotations!

At the request of @nichols in discord, I’ve recently implemented a new control mode in the moteus controller, “stay within”. In this mode, as long as the controller is inside the currently commanded bounds, only a feedforward torque is commanded. When either of the optional lower or upper bound is violated, the normal PID controller is used to force the position back to the bound.

Here’s a quick video demo:

Note that this could have been roughly accomplished in a couple of ways by a higher level controller – either by monitoring the position and commanding zero kp/kd scales when inside the boundary, or just solely commanding feedforward torques based on position sensing. However, this approach lets the control run at the full 40kHz of the moteus controller, which results in much smoother operation at the boundary condition.

The moteus controller uses a DRV8323 smart driver IC to drive the power MOSFETs as well as provide various safety functions. One of the capabilities it has which has so far been unexplored in moteus is its ability to control the drive strength and dead time through software configuration.

In a switching power supply or switching motor inverter, MOSFETs are arranged in a half bridge configuration. Depending upon the type of converter, one or more half bridges are used (3 phase inverters like moteus use 3 of them). Each “half bridge” has two MOSFETs, one connected between positive power and the output terminal, and the other connected between the output terminal and ground.

I’ve got the 6x reduction planetary gearsets back in stock at mjbots.com, now combined into a single product listing for only a little more than the old ring gear – $25 for the whole set! Compare that to the $41 you needed for an entire gearset before!

I’m continuing to make progress with getting the quad A1 to move at higher speeds, furthering my earlier video update. I’ll write up more later, but here’s a quick snapshot showing a 2 m/s trot: