Archives: 2019-11

quad A0 chassis v2 - final assembly

In the last post in this series, I conducted a fit test on the new chassis.  After my ignominious belly-flop, I now had a more urgent need to complete the switch.

A busted robot

A busted robot

An even bigger close-up

An even bigger close-up

The chassis cracked in the corner, completely separating.  Doing anything more with this chassis was likely to result in many more things breaking very quickly.

Build process

So, here are the photos as I put everything together.

Flux braking with the moteus controller

When I was trying my first pronking, I kept having over-voltage issues when the servos were trying to dump power back onto the DC bus, no matter how high I set the voltage limit.  During that test, I was running with a nearly full battery, so my working theory is that the battery protection circuit was disconnecting the battery either because of too high a charging current, or too high a system voltage.  When the battery was disconnected, and the servos were still putting power onto the bus, that resulted in the voltage spiking arbitrarily high, followed by a total loss of power when they all faulted and then nothing was powering the bus at all.