Some time ago I wrote about using the wcubed vise for the Pocket NC. While I don’t end up using it very often any more, mostly because I rarely work with rectangular stock, it can be useful from time to time. Unfortunately, it is no longer manufactured. In case anyone is interested in replicating it, I’ve taken at least a minimal stab at modeling it up based on measurements of my unit along with necessary hardware as picked from McMaster. I suspect the model should be good enough to get something that works.

I made an overview video for my Pocket NC touch probe integration!

The original write ups can be found at:

• Part 1 - Motivation
• Part 2 - Mechanical Hardware
• Part 3 - Electrical
• Part 4 - Software

And the designs and source code can be found at:

This is a series, check out the previous posts at part 1, part 2, or part 3. This time, I’m going to make this probe hopefully do something.

I started out just verifying that the Pocket NC would treat the vers.by probe the same as the built in tool setter probe. So I ran a tool measure cycle, and then just tweaked the probe by hand. Woohoo! It stopped the cycle just like normal. Actually measuring a tool worked too if the probe wasn’t activated, or if it wasn’t plugged in. Success.

In part 1 and part 2, I covered my motivation and the mechanical hardware behind a touch probe add-on for my Pocket NC V2-50. In this post, I’ll cover my prototype electrical hardware.

My intention with the probe was to connect it logically “in parallel” with the existing tool setter probe that the Pocket NC has. I figured that would be likely easiest to integrate with the Linux CNC scripts when I got to the software point. The existing tool setter probe is located in the rotating B axis. That is connected to the Y axis via a single CAT5-ish cable, so my hope was that I could devise something which would pass through the necessary signals on that cable while also paralleling in the new touch probe.

Last time in part 1, I talked about why I wanted to add a touch probe to my Pocket NC. This time, I’ll cover the basic hardware necessary to make it happen.

I decided to start with an inexpensive probe so that as I was figuring things out, I wouldn’t be too sad if I smashed it a few times. I’ve seen a number of other hobby machinists use the “vers.by” probes, so I decided to give them a try too.

When machining, you need to accurately position the cutting tool with respect to the workpiece. With the stock Pocket NC, there are two methods for doing so. The first is to rigidly locate the workpiece with respect to the B axis reference point using a fixture. The second, is to do manual touch offs. Nearly all of my work so far has relied on the former method, as using a manually touch off on a machine without manual controls isn’t all that precise or pleasant. And while possible, it is tedious to touch off against features more complicated than a single edge.

My Pocket NC v2-50 is a fine machine for its size class, but there are still plenty of annoyances. One of them is that chips can accumulate places they shouldn’t, either during a run, or over the long term.

There is a cavity near the back of the machine where the Y axis cables and cable guide retract into. That cavity is exposed to chips flying around, so they tend to accumulate there. There is a hole in the bottom of the machine where the chips could maybe fall out, except the hole is too small for any but the smallest of chips, and further, it is completely sealed off when mounted in the stock Pocket NC enclosure.

I’ve been doing some machining on the Pocket NC lately to prototype some “design for manfacturing” improvements. Some time ago Q at Pocket NC posted that early versions of the v2-50 had a spindle power limit that they later decided wasn’t necessary. My v2-50 was pre-ordered at the launch, so had said limit. There was a procedure for removing it in later versions, which just required removing a single SMT resistor.

When I first acquired my Pocket NC v2-50, I was planning on using it for rapid prototyping of small aluminum parts. I figured with 5 axes, I could do many things with a single setup just clamping from the bottom. However, I was initially thwarted in that plan and had to resort to more creative workholding solutions due to two problems.

First was the vice that came with the Pocket NC. It is serviceable, but provides very little clamping force if you want to hold something that is tall and skinny. For now, while it isn’t ideal, I’m making good progress with the wcubed vise.

This summer I had to send my Pocket NC in for some service, when it came back, I immediately noticed that the X axis homing was very far off, something like 0.01 inches, as I was boring a hole in one side of a part, spinning it around the B axis, then boring a countersink in the other side. The two were very clearly not concentric. I suspect the homing mechanism shifted in transport or something, because the error was very consistent.